Mosaic re-designed a full retail and subscription mail packaging suite, using 3D design to generate full working concepts, and technical design to reduce 100% of the plastics used and introduce fully recycled materials. Once the 3D design was approved, unprinted sample were produced to transit test the solution, to ensure the product was viable.
Plastic trays were replaced with modular shredded filler to allow the flexibility of packing various different product configurations while retaining the protection offered while in transit.
Overall the solution led to a 100% recyclable solution with an overall production saving of 37%.
Mosaic produce the production orders for both retail and subscription packaging and fulfil 1,000 parcels a day from our full bespoke pick and pack service on site.